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DeWalt
Router

Model # DW616 Official DeWalt router

Here are the diagrams and repair parts for Official DeWalt DW616 router, as well as links to manuals and error code tables, if available.

There are a couple of ways to find the part or diagram you need:

  • Click a diagram to see the parts shown on that diagram.
  • In the search box below, enter all or part of the part number or the part’s name.

Not all parts are shown on the diagrams—those parts are labeled NI, for “not illustrated”.

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For DIY troubleshooting advice and repair guides, visit our repair help section.

Model diagram and schematic

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ALL PARTS
Showing 10 of 48 parts  |
Guard Wire 397501-00
#9

Housing assy diagram

Guard wire

Part #397501-00

The manufacturer no longer makes this part, and there's no substitute part

Clamp Nut 394219-00
#3

Housing assy diagram

Clamp nut

Part #394219-00

The manufacturer no longer makes this part, and there's no substitute part

Switch 399064-00
#6

Housing assy diagram

Switch

Part #399064-00

The manufacturer no longer makes this part, and there's no substitute part

Router Bearing 146555-01
#2

Housing assy diagram

Router bearing

Part #146555-01

The manufacturer no longer makes this part, and there's no substitute part

Receptacle 397500-00
#8

Housing assy diagram

Receptacle

Part #397500-00

The manufacturer no longer makes this part, and there's no substitute part

Roller Pin 330041-44
#113

Motor diagram

Roller pin

Part #330041-44

The manufacturer no longer makes this part, and there's no substitute part

Dewalt Motor Housing 396310-01
#1

Housing assy diagram

Dewalt motor housing

Part #396310-01

The manufacturer no longer makes this part, and there's no substitute part

Plngr Base 397531-00
#105

Motor diagram

Plngr base

Part #397531-00

The manufacturer no longer makes this part, and there's no substitute part

Roll Pin 330041-45
#101

Motor diagram

Roll pin

Part #330041-45

The manufacturer no longer makes this part, and there's no substitute part

Spacer 606623-00
#110

Motor diagram

Spacer

Part #606623-00

The manufacturer no longer makes this part, and there's no substitute part

Symptoms for elliptical machines

Choose a symptom to see related elliptical repairs.

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Why does my elliptical make squeaking noises?

Main cause: lack of lubrication on pivot points…

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Why does my elliptical display the wrong speed?

Main causes: faulty reed switch, reed switch needs adjustment, wiring failure, bad control console…

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Why can't my elliptical detect my heart rate?

Main causes: dirty heart rate sensors, wiring failure, bad control console…

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Why won't my elliptical's console turn on?

Main causes: dead batteries, power supply failure, bad wiring connections, faulty control console…

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How do I tighten elliptical handle bars?

Main causes: loose fastening bolts, damaged handle bars…

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Why is my elliptical's console display dim?

Main causes: weak batteries, loose wires, faulty control console…

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Why does my elliptical rock?

Main causes: leveling feet need to be adjusted, loose frame bolts, unstable flooring…

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Why won't my elliptical's pedal resistance change?

Main causes: bad resistance motor, faulty control console, wiring failure…

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Repair guides for elliptical machines

These step-by-step repair guides will help you safely fix what’s broken on your elliptical.

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How to replace an elliptical resistance motor

How to replace an elliptical resistance motor

If the resistance motor is not changing the resistance on your elliptical, replace it using these steps.…

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Repair difficulty
Time required
 15 minutes or less
How to adjust an elliptical reed switch

How to adjust an elliptical reed switch

If the console doesn't display the correct speed on your elliptical, adjust the reed switch using these steps.…

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Repair difficulty
Time required
 15 minutes or less
How to replace an elliptical console

How to replace an elliptical console

If the console on your elliptical doesn't work, replace it by following these 3 easy steps.…

Read more
Repair difficulty
Time required
 15 minutes or less

Articles and videos for elliptical machines

Use the advice and tips in these articles and videos to get the most out of your elliptical.

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How to use a multimeter to test electrical parts video

How to use a multimeter to test electrical parts video

Learn how to use a multimeter to check for wiring problems in an appliance that's not working…

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Elliptical common questions

Elliptical common questions

Find out what questions other elliptical owners often ask.…

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Easy DIY elliptical repairs

Easy DIY elliptical repairs

Learn about some easy elliptical repairs that you can do yourself.…

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