How to replace an air compressor check valve
This step-by-step repair guide gives instructions for replacing the check valve on an air compressor. The check valve stops compressed air from flowing back into the pump from the tank. If the check valve is stuck open, high air pressure from the tank flows back into the pump head. The high pressure in the pump head won’t allow the piston to move, and the motor can’t start. Replace the check valve with the manufacturer-approved replacement part.
Use these steps to replace the check valve on common Craftsman, Dewalt and Devilbiss air compressors.
This video explains how to replace the check valve on an air compressor.
Instructions
- 01.
Shut off the electricity and drain the air tank
Unplug the air compressor’s power cord from the wall outlet.
Pull the ring on the safety valve to drain all air pressure from the tank. Wear work gloves to protect your hands.
PHOTO: Unplug the power cord.
PHOTO: Drain the air tank.
- 02.
Disconnect the pressure switch tube
Unscrew the pressure switch tube fitting and disconnect the pressure switch tube from the check valve.
PHOTO: Disconnect the pressure switch tube.
- 03.
Disconnect the outlet pressure tube
Unscrew the outlet tube fitting and disconnect the outlet tube from the check valve.
PHOTO: Disconnect the outlet tube from the check valve.
- 04.
Remove the check valve
Unscrew the check valve and remove it from the tank.
PHOTO: Unscrew the check valve.
- 05.
Install the new check valve
Thread the new check valve into the tank.
Tighten the check valve and align the fitting to connect the pressure switch tube.
PHOTO: Install the new check valve.
- 06.
Reconnect the outlet tube
Reinstall the outlet tube on the check valve.
PHOTO: Reinstall the outlet tube.
- 07.
Reconnect the pressure switch tube
Reinstall the pressure switch tube on the check valve.
PHOTO: Reinstall the pressure switch tube.
- 08.
Restore power
Plug the compressor back in.
PHOTO: Plug the compressor in.
Most common symptoms to help you fix your air compressors
Choose a symptom to see related air compressor repairs.
Main cause: bad check valve...
Main causes: tank drain valve open or leaking air, leaky air tank, bad safety valve, worn pump seals, bad pump valve pla...
Main cause: faulty output air pressure regulator...
Main cause: bad air tank pressure gauge...
Main causes: bad safety valve, pressure switch failure...
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Main causes: lack of electrical power, check valve failure, bad pressure switch...
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