Can’t find your part?   Contact us:
+1-309-603-4777
Sears Parts Direct
Orders

  • Keep track of the models you own in your profile

    Sign in or Register to view or add models

Schedule a repair
Thermos
Gas Grill

Model # 461631903 Official Thermos gas grill

Here are the diagrams and repair parts for Official Thermos 461631903 gas grill, as well as links to manuals and error code tables, if available.

There are a couple of ways to find the part or diagram you need:

  • Click a diagram to see the parts shown on that diagram.
  • In the search box below, enter all or part of the part number or the part’s name.

Not all parts are shown on the diagrams—those parts are labeled NI, for “not illustrated”.

We encourage you to save the model to your profile, so it’s easy to access parts and manuals for your appliance whenever you log in.

For DIY troubleshooting advice and repair guides, visit our repair help section.

Model diagram and schematic

SEARCH WITHIN THIS MODEL

?

This is the number corresponding to the part on the diagram / schematic

Search
ALL PARTS
Showing 10 of 25 parts  |
Wheel 4154569
#E

Grill diagram

Wheel

Part #4154569

Replaced by #G206-0025-W1

?
Manufacturer substitution
This part replaces 4154569. Substitute parts can look different from the original.
$6.69
| 
13% OFF Phone Price : $7.69
In Stock
Thermos Gas Grill Screw 4080043
#K

Grill diagram

Thermos gas grill screw

Part #4080043

This item is not returnable
$2.89
| 
26% OFF Phone Price : $3.89
In Stock
Thermos Tand Retainr 4151018
#R

Grill diagram

Thermos tand retainr

Part #4151018

This item is not returnable
$2.16
In Stock
Hardware 4254005
#NI

Grill diagram

Hardware

Part #4254005

Replaced by #4254074

?
Manufacturer substitution
This part replaces 4254005. Substitute parts can look different from the original.
This item is not returnable
$2.16
In Stock
Clip 5156607
#S

Grill diagram

Clip

Part #5156607

Replaced by #80011874

?
Manufacturer substitution
This part replaces 5156607. Substitute parts can look different from the original.
This item is not returnable
$8.54
In Stock
Hardware Bag 4254046
#NI

Grill diagram

Hardware bag

Part #4254046

Replaced by #4254079

?
Manufacturer substitution
This part replaces 4254046. Substitute parts can look different from the original.
$7.99
In Stock
Vaporizer 4151038
#A

Grill diagram

Vaporizer

Part #4151038

The manufacturer no longer makes this part, and there's no substitute part

Gas Grill Cooking Grate 4152738
#B

Grill diagram

Gas grill cooking grate

Part #4152738

The manufacturer no longer makes this part, and there's no substitute part

Clip 4156172
#L

Grill diagram

Clip

Part #4156172

The manufacturer no longer makes this part, and there's no substitute part

Panel 4503136
#J

Grill diagram

Panel

Part #4503136

The manufacturer no longer makes this part, and there's no substitute part

Symptoms for gas grills

Choose a symptom to see related gas grill repairs.

View all

Why is my gas grill not hot enough?

Main causes: nearly empty fuel tank, faulty pressure regulator, burner tube clogs, bad burner tube alignment to gas valv...

Read more

Why won't some burners light on my gas grill?

Main causes: clogged burner tubes, cracked insulators on igniter electrodes, wiring failures, bad ignition module, manif...

Read more

What should I do about grease flare-ups in my gas grill?

Main causes: damaged or dirty flame tamers, corroded firebox, accumulated grease and debris in the grease pan...

Read more

Do I have to replace a broken wheel on a gas grill?

Main cause: worn wheel...

Read more

Why don't the burners on my gas grill get gas?

Main causes: empty fuel tank, tripped flow-limiting device on the pressure regulator, faulty manifold valves, burner tub...

Read more

Repair guides for gas grills

These step-by-step repair guides will help you safely fix what’s broken on your gas grill.

View all
How to replace a gas grill igniter electrode

How to replace a gas grill igniter electrode

Replace the igniter electrode on your gas grill if it won’t light the burner....

Read more
Repair difficulty
Time required
15 minutes or less
How to replace a gas grill ignition module

How to replace a gas grill ignition module

Follow these steps to replace the ignition module if it doesn't produce a spark. ...

Read more
Repair difficulty
Time required
15 minutes or less
How to replace a gas grill burner

How to replace a gas grill burner

Replace a damaged burner on your gas grill in less than 15 minutes and with just pliers and a screwdriver for tools....

Read more
Repair difficulty
Time required
15 minutes or less

Effective articles & videos to help repair your outdoor grills

Use the advice and tips in these articles and videos to get the most out of your gas grill.

View all
What are the main parts of a gas BBQ grill?

What are the main parts of a gas BBQ grill?

Learn about the main parts of gas grills and get DIY tips for replacing gas grill parts....

Read more

Parts & More