Lawn-Boy
Gas Walk-Behind Mower

Model # 680540 Official Lawn-Boy lawn mower

Here are the diagrams and repair parts for Official Lawn-Boy 680540 lawn mower, as well as links to manuals and error code tables, if available.

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Not all parts are shown on the diagrams—those parts are labeled NI, for “not illustrated”.

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Model diagram and schematic

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ALL PARTS
Showing 10 of 185 parts  |

Nut 608311
Nut

Part #608311

The manufacturer no longer makes this part, and there's no substitute part

Recoil Spring 683897
#6

Starter group diagram

Recoil spring

Part #683897

Replaced by #92-4935

?
Manufacturer substitution
This part replaces 683897. Substitute parts can look different from the original.
In Stock
Actuator 611509
#43

Engine group diagram

Actuator

Part #611509

Replaced by #611509

?
Manufacturer substitution
This part replaces 611509. Substitute parts can look different from the original.
In Stock
Bracket Rih 684557
#26

Handle group diagram

Bracket rih

Part #684557

Replaced by #684057-03

?
Manufacturer substitution
This part replaces 684557. Substitute parts can look different from the original.
In Stock
Start Handle 612825
#3

Starter group diagram

Start handle

Part #612825

Replaced by #81-1630

?
Manufacturer substitution
This part replaces 612825. Substitute parts can look different from the original.
In Stock
Wrist Pin 606608
#20

Engine group diagram

Wrist pin

Part #606608

Replaced by #94-5774

?
Manufacturer substitution
This part replaces 606608. Substitute parts can look different from the original.
In Stock
Core Plug 609123
#26

Engine group diagram

Core plug

Part #609123

Replaced by #609123

?
Manufacturer substitution
This part replaces 609123. Substitute parts can look different from the original.
This item is not returnable
In Stock
Bag Assembly 684168

#NI

All parts diagram

Bag assembly

Part #684168

Replaced by #100-6362

?
Manufacturer substitution
This part replaces 684168. Substitute parts can look different from the original.
In Stock
Screw 611395
#6

Housing and shroud group diagram

Screw

Part #611395

Replaced by #611395

?
Manufacturer substitution
This part replaces 611395. Substitute parts can look different from the original.
This item is not returnable
In Stock
Screw 145498
#20

Handle group diagram

Screw

Part #145498

Replaced by #614697

?
Manufacturer substitution
This part replaces 145498. Substitute parts can look different from the original.
This item is not returnable
In Stock

Symptoms for gas walk-behind mowers

Choose a symptom to see related walk-behind mower repairs.

Main causes: damaged cutting blade, loose cutting blade, damaged flywheel key, engine needs tune up…

Main causes: uneven wheel height settings, damaged wheel, dull or damaged cutting blade…

Main causes: engine needs tune up, dirty or clogged carburetor, damaged flywheel key…

Main causes: drive control cable failure, worn or broken drive belt, bad transmission, broken drive wheel…

Main causes: stale gas, engine needs tune up, bad spark plug, dead battery, bad recoil starter, faulty safety switch, ba…

Main causes: dirty carburetor, bad spark plug, clogged air filter, engine choke problems, clogged gas cap vent…

Repair guides for gas walk-behind mowers

These step-by-step repair guides will help you safely fix what’s broken on your walk-behind lawn mower.

How to rebuild a lawn mower carburetor

How to rebuild a lawn mower carburetor

The carburetor mixes air with fuel to drive the piston. Rebuild the carburetor if it's clogged or leaks.…

Repair difficulty
Time required
 60 minutes or less
How to replace a lawn mower recoil starter on an OHV engine

How to replace a lawn mower recoil starter on an OHV engine

Replace the recoil starter if it doesn't move when you pull the starter rope.…

Repair difficulty
Time required
 15 minutes or less
How to replace a lawn mower wheel

How to replace a lawn mower wheel

Learn how replace a damaged wheel on a walk-behind lawn mower—it's a quick, easy fix.…

Repair difficulty
Time required
 15 minutes or less

Effective articles & videos to help repair your walk-behind mowers

Use the advice and tips in these articles and videos to get the most out of your walk-behind lawn mower.

How to enjoy all the online benefits we offer on our Sears PartsDirect website

How to enjoy all the online benefits we offer on our Sears PartsDirect website

Learn about all the convenient features on our Sears PartsDirect website that make your parts purchases easier.…

Top questions about Sears and Sears PartsDirect

Top questions about Sears and Sears PartsDirect

Get answers to frequently asked questions about Sears and Sears PartsDirect.…

Types of walk-behind mower blades video

Types of walk-behind mower blades video

Learn about the different kinds of mower blades and how to maintain them.…